LSAW Pipe Production Line ye

LSAW pibiliki sɛnɛyɔrɔ ye wari bilali ye min bɛ kɛ waati jan kɔnɔ. Ni sannikɛlaw ye fɛn dilanni sira dɔ lajɛ, u t'a ɲininka dɔrɔn ko "Yala a bɛ se ka LSAW pipe dilan wa?" – u b’u janto o labonya ni kalasi hakɛ, jogo sabatili, bɔli baarakɛwaati kelen kɔnɔ, otomatiki hakɛ, nizɛri kɔlɔsili ani baara musaka. Layini ɲuman bɛ pipe basigilen di, min bɛ bɛn API-kan ma ni baarakɛcogo ɲuman ye min bɛ se ka fɔ ka ɲɛ; layini jugu bɛ kɛ buteli ye ani ladonni doni.

Dugukolo kan, bi dɔ ɲɛfɔli bɛ sɔrɔ feerekɛla-kɛrɛ fɛJCOE LSAW nɛgɛso pibilikiw dilanni sira, ka da taabolo danma kan min jiralen bɛ aw ka flow diagramme kɔnɔ.

Nin LSAW nɛgɛ pibiliki dilanni sira in dabɔra mansinw kama minnu mago bɛ fɛnw dilancogo labelebele-janya, girinman-kogo pipeka ɲɛsin -jamana pibilikiw ni jɔli baara gɛlɛnw ma. Ni JCOE dabɔli, SAW welding fila-la ani nɛnɛ bonya dafalen-janya, layini bɛ se ka labɛn ka ɲɛsinAPI 5L layini pipe, piling pipe walima structure pipe, ka kɛɲɛ ni i ka sugu sinsinnan ye.

Porozɛ minnu bɛ kɛ cogoya la, olu dɔw yepetoroli & gazi ciyɔrɔ janw-yɔrɔjan, jibolisirabaw, kɔgɔjida la jakitew ni monopile jusigilanw, ani dugukolo kan kulubaw. Minɛnw ni u labɛncogo bɛ kɛ ka kɛɲɛ ni i ka laɲini hakɛ hakɛ ye ani san tɔni hakɛ, o la i bɛ se ka se ka sɔrɔ ɲɔgɔndan na k’a sɔrɔ i ma wari bila ka tɛmɛ{1}}seko kan min ma baara kɛ.

Ɛntɛrinɛti-li ɲɛmɔgɔya la dilancogo, a tɛ kɛ minɛnw lisɛli dɔrɔn ye
An bɛ daminɛ i ka fɛn dilannenw ɲagaminen na, laɲini sariyaw (API/ASTM/EN/GB), tɔni hakɛ ani atelier cogoyaw, o kɔfɛ, an bɛ layini dilan o-k’an yɛrɛ tanga masinw ma minnu bonya ka dɔgɔ, ka tɛmɛ-wari bilali kan, walima buteliw dilanni, solda, NDT ani finidoncogo cɛ.

Fura min bɛ kɛ ɲɔgɔn fɛ ka bɔ pipe la ka taa a bila finimugu la
LSAW, SSAW, ERW, seamless ani 3LPE/FBE coating lines labɛnna i n’a fɔ sistɛm kelen min seko ni logistiki bɛ bɛn ɲɔgɔn ma, o la i bɛ baara kɛ ni feerekɛla kelen ye min bɛ baara kɛ ni kunkanbaaraba ye sanni i ka feerekɛla caman ni unit minnu tɛ bɛn ɲɔgɔn ma, olu ka baara kɛ ɲɔgɔn fɛ.

Smart control ani QA traceability dafalen jɔlen-in kɔnɔ
An bɛ PLC/MES walima SCADA fara ɲɔgɔn kan walasa paramɛtiri jɔnjɔnw (welding, expansion, hydrotest, coating) ka kɔlɔsi ani ka sɛbɛn pipe kelen kɔnɔ, ka waati alarma lakikaw-di aw ma, otomatiki rapɔɔriw ani production dafalen + QA traceability for customer audits.

Daminɛ teliya- ani ka poroze farati dɔgɔya
I bɛ layini sɔrɔ min bɛ se sɛnɛ sabatili ma, min bɛ se ka feere joona, ni tiɲɛniw ka dɔgɔ ani kɔrɔbɔli-ni-filiw ka dɔgɔ. Walasa k’o kɛ, an bɛ taabolo dilanni, a labɛncogo, a sigicogo kɔlɔsili, a baaracogo ani a baarakɛlaw kalanni don a la, o la i tɛ masinw sɔrɔ dɔrɔn-i bɛ fɛn dilanni sira sɔrɔ min bɛ se ka wari bɔli daminɛ waati kunkurunnin kɔnɔ kosɛbɛ.

Ɲɛnamaya-cycle musaka ni sɛnɛfɛnw sɛnɛcogo ɲuman hakili la
I tɛ layini sara dɔrɔn bi, i bɛ a boli musaka sara san 10–15 nataw kɔnɔ. An bɛ minɛn jɔnjɔnw sugandi ni fanga baara ye, ni fɛnw ye minnu bɛ se ka kɛ, ni fɛnw ye minnu bɛ se ka kɛ fɛnw ye ani minnu bɛ se ka kɛ baarakɛbaliya ye, walasa i ka baara musaka tɔni kelen na, o ka to ɲɔgɔndan na. Layini fana dabɔra ni sɛgɛsɛgɛli sira jɛlenw ye otomatiki kama, hakɛ kura ani kalasi sanfɛtaw, o la n’i ka sugu b’a la ka Changé i bɛ se ka ladamu ani ka dɔ fara a kan sanni i ka fɛn bɛɛ tigɛtigɛ ka daminɛ kokura.

Ja in bɛ JCOE LSAW nɛgɛ pibiliki dilanni taabolo dafalen jira, k’a ta plati la ka taa a bila pipe dafalen na min labɛnnen don ka kɛ finimugu ye:

1. Plate labɛnni ani UT sɛgɛsɛgɛli
2. Edge milling ani edge pre-bending
3. J–C–O dilanni ani tack welding
4. Kɔnɔna ni kɛnɛma multi-wire SAW welding
5. Intɛrinɛti kan UT / RT sɛgɛsɛgɛli ka ɲɛsin weld seam ma
6. Falen-janya nɛnɛ bonya ni tilennen
7. Ji sɛgɛsɛgɛli ni NDT laban
8. Beveling, sumani, pese ani taamasiyɛn laban
9. Aw bɛ a bila penti walima 3LPE/FBE finimugu la ani ka a mara

Investisseur bɛɛ ka fɛn dilannenw ɲagaminen, u jɔcogo ani u ka baarakɛnafolo tɛ kelen ye, o la an tɛ "labɛn kelen bɛ bɛn bɛɛ ma" fɛɛrɛ di. LSAW ka baarakɛminɛnw labɛnna ka lamini i kalaɲini hakɛw, san tɔni hakɛ ani atelier min bɛ sen na, o la i bɛ seko caman sɔrɔ k'a sɔrɔ i ma mansin dɔ jɔ min bonya ka tɛmɛ-, a ka gɛlɛn-ka{2}}boli.

• Seko ni dɔnko sugandili

Dilancogo minnu bɛ kɛ cogoya la, olu bɛ daminɛ200.000 t/san fo ka se 1.000.000 t/san ma, ni foroko, welda, farali ani kɔrɔbɔli teliya bɛ bɛn ɲɔgɔn ma. Misali la, 300.000 t/san layini bɛ se ka dilan ka ɲɛsin8–10 pibilikiw/lɛrɛ kɔnɔ, k' a sɔrɔ 700,000+ t/san layini bɛ se ka laɲini18–22 pibilikiw/lɛrɛ kɔnɔ, ni SAW garew, expander ani hydrotester bɛɛ bonyalen don walasa ka taa ɲɛ.

• Layidu tacogo sɛgɛsɛgɛli – tigɛli, U-cogo walima bay minnu bɛ taa ɲɔgɔn fɛ

An bɛ a labɛncogo bɛrɛbɛn ka kɛɲɛ ni aw ka boon ni crane datugucogo ye.
I n'a fo:

1. Ni atilennen-layini labɛncogo, plati UT → edge mill → JCOE press → kɔnɔna SAW → kɛnɛma SAW → nɛnɛ expander → hydrotest → beveling bɛɛ bɛ tugu sira kelen fɛ, a ka ɲi kosɛbɛ baji jan ni surun na.
2. Ni aU-cogo layidu, JCOE presse ni SAW welding bɛ atelier fan kelen fɛ, ani nɛnɛ expander + hydrotester bɛ boli ɲɔgɔn fɛ fan dɔ fɛ ; pipes transfert ka tɛmɛn, o la awdɔ bɔ boon janya la ani kran taama janya la.
3. Yɔrɔ min na aw fana bɛ ni layini seamless ye, an bɛ se ka a bilataama-beam segin ka foroanipiercing mill (minɛn min bɛ fɛnw sɔgɔka kɛ yɔrɔ funteniman-banyɔrɔ danfaralen na, o kɔfɛ, finiko, NDT ani finiko logistiki tila ni LSAW layini ye walasa ka yɔrɔ ni minɛ musakaw bɔ.

O hakilina ka nɔgɔn: aw bɛ baara kɛ ni aw ka sow ni crane siraw ye minnu bɛ yen, aw bɛ se ka baara kɛ ni minnu ye, ani ka minɛnw labɛn o cogo lafɛnw bɛ woyo ka taa ɲɛfɛsanni ka zig-zag{0}}zag ni kranw bali.

• Otomatiki nivo – mɔgɔ joli bɛ baarakɛwaati kelen kɔnɔ, ka mun kɛ

An bɛ otomatiki hakɛ labɛn walasa ka bɛn i ka baara musakaw n’i ka ɲɛnabɔli cogoya ma:

1. A bololabaarakɛlaw ka layini camanbɛ se ka mago don a lamini naBaarakɛla 20–30 bɛ sɔrɔ baarakɛwaati kelen kɔnɔacross plate prep, forming, SAW, expander, hydrotest ani finidoncogo. Baarakɛlaw bɛ paramɛtiri caman sigi bolo la ani ka pibilikiw lamaga ni sanfɛ-kranw ye ka caya.
2. A sanfɛ-otomatiki layinibɛ se ka boli ni ɲɔgɔn yeBaarakɛlaw 10–15 baarakɛwaati kelen kɔnɔ, bawo garasi caman bɛ baara kɛ ni otomatiki seam tracking ye, ka soudure porogaramuw sigilen don kaban, automatique flux recovery, automatique pipe transfer trolleys, online UT ni auto marking, ani centralized control screens in a control room.

O cogo fila bɛɛ la, fɛn dilannen bɛ API- sariya labato, nka a...per-ton baarakɛlaw musaka, sabatili ani ɲɛnabɔli nɔgɔyau tɛ kelen ye kosɛbɛ. An b'aw dɛmɛ ka nivo dɔ sugandi yɔrɔ min na aw ka...sarali waati ani tile-ka se{1}}don baara mahakilina di.

• Coating integration (datugulan jɛ-ka-baara).

Ni aw fana ye wari bila a3LPE / 3LPP / FBE finimugu walima penti layini, an bɛ LSAW layini bɔcogo ni finimugu sira doncogo dilan walasa pibilikiw ka taa ni conveyor ye, transfer car walima roller way directement ka don blasting ni coating kɔnɔ. O bɛ dɔ bɔ kɛnɛba minɛcogo tiɲɛni na, ka forokili/kran waati kisi, wa a b’a to i bɛ se ka nɛgɛ pipe ni finimugu boli i n’a fɔ fɛn dilanni taabolo kelen min bɛ taa ɲɛ.

• Sinuwa-based, a ka surun pibiliki sɛnɛyɔrɔ lakikaw la

An sigilen bɛ Sinuwa jamana na, diɲɛ kɔnɔ LSAW, SSAW ani ERW mansinba fanba bɛ baara kɛ yɔrɔ min na. An bɛ baara kɛ ni sigida minɛn dilannikɛlaw ni baarakɛminɛnw dilannikɛlaw ye k’a ɲɛsin u yɛrɛ ma, o la an bɛ layini min dilan aw ye, o sinsinnen bɛ Sinuwaw ka fɛɛrɛ kuraw kan minnu sɛgɛsɛgɛra, fɛn dilanni kunnafoniw lakikaw ani min bɛ baara kɛ tiɲɛ na butiki kɔnɔ-a tɛ kɛ gafenin dilanni dɔrɔn ye.

• Fɛnɲɛnɛmako kɔrɔlenw sɔrɔli, nka u kɔgɔlen don

Sinuwa mansinw bɛ ka JCOE presse labanw, multi-wire SAW systems ani digital welding/NDT control baara don o don. An b’aw dɛmɛ ka minɛnw ni kɔrɔsili siraw ta minnu bɛ se ka kɛ fɛɛrɛko siratigɛ la ani minnu kɔrɔbɔra foro{1}}tɔnw na kaban, tɔni caman-tɔnw na, walasa aw kana kɛ "kɔrɔbɔli yɔrɔ" ye furaw la minnu ma sɛgɛsɛgɛ.

• Nafa jɛlen min bɛ wari la, a tɛ kɛ sɔngɔ dɔgɔman dɔrɔn ye

An t’a ɲini ka kɛ masinw kulu sɔngɔ gɛlɛnw ye papiye kan. O nɔ na, ​​an bɛ CAPEX bɛnnen fara ɲɔgɔn kan ni musaka dogolenw dɔgɔyali ye : labɛncogo ɲuman, baarakɛlaw dɔgɔyali bɔli kelen na, fɛn tiɲɛnenw ni baara kura dɔgɔyali, QA ni jateminɛw nɔgɔya. I fɛ, o kɔrɔ ye layini ye min bɛ ni sara waati lakika ye ani musaka tɔni kelen na min bɛ se ka ɲɔgɔn sɔrɔ i ka sugu laɲininen na.

• Nafolodonni jɛlen ani siniɲɛsigi yiriwali sira

Kabini daminɛ na an bɛ labɛncogo wɛrɛw jira aw la-seko, otomatiki hakɛ, baarakɛlaw, fanga baara-walasa aw k’a faamu aw bɛ min sara ani aw bɛ se ka min sɔrɔ. Layini in dabɔra walasa i ka se ka fɛn caman sɛmɛntiya kɔfɛ (otomatiki caman, kalasi caman, NDT wɛrɛ walima coating capacity) k’a sɔrɔ i ma jɔ kokura ka bɔ zeru la, k’i ka wari bilalen lakana n’i ka jago bɛ ka bonya.

Sɛbɛnw (certifications) minnu bɛ sɔrɔ

 

CE ka Seereyaw

ISO 9001 ka seereyaw

API Q1 Seereyaw

ABS ka Seereyaw

AP-5L ka seereyaw

API-5CT ka seereyaw

 

LSAW (JCOE) Nɛgɛ pibilikiw dilanni sira

Fɛnɲɛnɛmako paramɛtiriw (Solution personnalisée) .

• Forming Process (Sɛnɛcogo) Taabolo: J-C-O-E sigilianifila-kɛrɛ caman-wire Submerged Arc Welding (SAW) .
• Fɛn dilannen suguya: A janya ka bon-, a ka bon-kogoLSAW nɛgɛso pibilikiwka ɲɛsin pibiliki ni jɔli baarakɛcogo ma
• Pipe Diamètre Range (OD) ye .: 16"–56" (milimɛtɛrɛ 406–1422)
• Pipe Janya: Fo ka se m 12 ma(janya jɔlen walima a danma) .
• Sariya minnu bɛ sirataama: API 5L / ISO 3183 / GB/T 9711. Bamako, Mali(poroze-basigi ladamuni bɛ sɔrɔ)
• Minɛnw kunbabaw labɛncogo:
• Edge milling & pre-bending →JCO ka foroko masin→ tack welding → kɔnɔna & kɛnɛma SAW → nɛnɛ bonya → ji sɛgɛsɛgɛli → UT/RT sɛgɛsɛgɛli → pipe laban beveling & marking

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